HBE-95环氧树脂涂料

Product Description HBE-95 is a "state of the art" surface coating designed to solve specific industry problems by combining the unique features of epoxy and proprietary cure technologies. HBE-95 is a 100% solids, two-component epoxy coating system which has been specifically designed as an exterior coating applied to bare steel for protection of pipe joint girth welds, valves and fittings, or as a touch-up material or rehabilitation system for mainline coatings. Typical Uses Protective coating for pipelines in buried or immersed applications. Used as a direct-to-metal corrosion and abrasion-resistant coating and as a rehab coating on steel pipelines and at girth welds. Also used as touch-up material for mainline coatings. Excellent coating for pipeline valves, fittings, and bends. Features High Build in a single coat. Sets and cures over a broad temperature range Environmentally safe. 100% solids, Zero V.O.C. Excellent adhesion to grit blasted steel -- an ideal mainline corrosion coating for pipelines. Superior adhesion to Fusion Bonded Epoxy (FBE) Coatings -- ideal coating for joint protection and repair of FBE coated pipe. Excellent chemical & abrasion resistance. Outstanding resistance to cathodic disbonding up to 95°C (203°F) operating temperature. Easily applied with brush or roller. About CANUSA-CPS CANUSA-CPS-CPS is a leading manufacturer of specialty pipeline coatings which, for over 30 years, have been used for sealing and corrosion protection of pipeline joints and other substrates. CANUSA-CPS high performance products are manufactured to the highest quality standards and are available in a number of configurations to accommodate your specific project applications.

Coating Description	Epoxy
Conversion to Solids	100%
Theoretical Coverage	425 mil-sq. ft. / liter (1605 mil-sq. ft. / US gallon) (1.0 mm-m2 / liter)
Typical Thickness	>20 mils
Flashpoint (T.C.C)	>95°C (203°F)
Mixing Ratio (by Volume)	3 Parts Base to 1 Part Hardener

 

Coating Property	Test Standard	Unit	Typical Values
Hardness	ASTM D2240	Shore D	> 85
Adhesion      To Steel (Sp10 at 24 mils)      To FBE	ASTM D4541 ASTM D4541	psi psi	> 2000 > 2000
Cathodic Disbondment      28 days @ 23°C      28 days @ 80°C      28 days @ 95°C	CSA Z245.20 CSA Z245.20 CSA Z245.20	mm, radius mm, radius mm, radius	< 3 < 8 < 8
Impact Resistance      at -30°C      at 25°C	CSA Z245.20 CSA Z245.20	Joules (in-lb) Joules (in-lb)	> 3.0 (> 26.5) > 3.0 (> 26.5)
Hot Water Immersion      28 days at 75°C      28 days at 95°C	CSA Z245.20 CSA Z245.20	1 to 5 1 to 5	1, excellent 1, excellent
Flexibility	ASTM D570	deg / pipe diam.	> 0.7
Water Absorption	ASTM D149	%	< 0.1
Dielectric Strength	ASTM D543	Volts / micron (Volts / mil)	> 16 (> 400)
Chemical Resistance	ASTM D543	various solutions	excellent

Direct-to-steel
Remove all visible deposits of oil, grease and other contaminates by solvent washing in accordance with SSPC-SP1. Abrasive blast surfaces to a Near-White (SSPC-SP 10, NACE 2, SA2 1/2) or better, with a 2-4 mil blast profile.  

On cured pipe coating
Remove gloss on surface by light abrasive blasting or power tool. All surfaces to be coated must be completely dry, free of moisture, soil, dust and grit at the time the coating is applied. All weld splatter must be removed from the surface and rough welds must be ground smooth prior to coating.

Cleanup, Storage & Safety

Clean-up
For clean-up use xylene, MEK or mixture. 

Storage
Products must be shipped and stored at temperatures between 15°C (60°F) and 40°C (105°F). DO NOT FREEZE.

Safety
Material Safety Data Sheet and product labels contain detailed health, hygiene and safety information. This coating is intended for industrial use by properly trained professional applicators. Do not apply without adequate air exchange and ventilation in enclosed areas. Use fresh air respirator in confined areas. Wear protective clothing when spraying the coating. Breathing fumes or contact with skin can cause respiratory and other allergic reactions in some people. See MSDS for HBE-95-BG Base and MSDS for HBE-95-BG Cure.

Mixing & Application Instructions

For detailed application instructions please refer to HBE-95 Installation Guide.

Materials must be allowed to warm to at least 28°C (70°F) prior to mixing.

Pre-mix Base (more viscous component) slowly with a variable speed drill gun fitted with an appropriate mixing impeller.

Pour pre-measured Hardener into pre-measured Base.

At temperatures between 15°C (59°F) and 40°C (105°F). Mix for one (1) minute blend both parts to create one uniform color with no streaks. Begin mixing slowly. Caution: Mix at a speed that ensures a uniform mix, but does not create a vortex in the liquid. Slow mixer down at surface of the liquid to prevent introduction of air into the coating.

Pot-life is approximately 15 minutes at 20°C (70°F) and shortens with increased temperatures.

HBE-95 must be applied to clean dry surface only.

Ambient conditions for successful application include: relative humidity less than 85%; and the substrate temperature greater than 3°C (5°F) above the dew point.

The acceptable substrate temperature range for application of HBE-95 is 10°C (50°F) to 100°C (212°F). Applying onto warm substrate greater than 38°C (100°F) enhances coating adhesion.

Formulated to mixing ratio of 3 parts Base to 1 part Hardener by volume.

If additional coats are required, they shall be applied while the preceding coat is still tacky (no tie coat needed). The maximum over-coating interval shall not exceed two (2) hours at 25°C (77°F) without roughening the surface. If recoating interval has been exceeded, surface must be blast roughened prior to application of topcoat.

A minimum of four (4) hours curing above 20°C (68°F) is required prior to handling. Handling time maybe longer at lower temperatures.

Apply thoroughly mixed HBE-95 by brush, roller or trowel. When coating pipe, remove application tools on the upstroke to prevent pulling material down and off the pipe bottom.

How to Order

Product Designation	Package Contents
HBE-95-BG Kit-0.5 HBE-95-BG Kit-1.0 HBE-95-BG Kit-1.5 HBE-95-BG Application Kit	375 mL of HBE-95 Base, 125 mL of HBE-95-BG Hardener. 750 mL of HBE-95 Base, 250 mL of HBE-95-BG Hardener. 1125 mL of HBE-95 Base, 375 mL of HBE-95-BG Hardener. 1 pair of rubber gloves, mixing sticks, application scraper.